In which situations is a mono pump the most appropriate choice?

Single pumps provide linear, pulse-free, and measurable flow in a wide range of fluid viscosities, from low to very high, sensitive to fibrous-particle, foaming, and crushing products. They do not create turbulence and have very low shearing effects, so they do not disrupt the product structure, do not break fibers; this creates a significant advantage in transfer and dosing tasks that require stable flow in processes such as jam, molasses, syrup, cream, mud, polyelectrolyte while maintaining...

What are the limits of capacity, pressure, temperature, and suction capability?

Flow rates of up to 300 m³/h and output pressures of up to 72 bar are possible depending on the configuration. The wide operating temperature range covers -30 °C to +300 °C. It has a strong self-priming capability; suction can be performed up to approximately 8.5 meters with vacuum. As viscosity increases, performance is maintained with speed/fill level adjustment; with the appropriate rotor-stator geometry and speed selection, stable flow is achieved even with particle-containing or even sem...

Which material and elastomer combination should I choose?

Body and wetted parts made of grey cast iron, AISI 316 stainless steel, and special alloys; NBR or Viton options for elastomers are available. The selection should be based on the chemical structure, temperature, and hygiene requirements of the fluid. While Viton stands out in chemical resistance and high temperatures, NBR is practical and economical for food and non-corrosive fluids. In hygienic applications, smooth-surfaced stainless configurations, CIP/SIP compatibility, and preferably hyg...

How can process control and automation integration be ensured?

Mono pump discharge almost changes in a linear way, so very precise adjustments can be made with the frequency inverter. It can be integrated with analog/digital signals to PLC/SCADA systems and scenarios with constant flow rate, gradual ramp, batching, or flow meter feedback dosing can be applied. Low pulsation flow characteristic increases fill repeatability and facilitates process control.

What to consider in maintenance, which are the consumable parts?

The main expenses are stator, rotor surfaces, and sealing elements. Abrasive particles, high temperatures, and incorrect elastomer selection shorten the service life; appropriate material, correct speed, and sufficient suction conditions (NPSH) extend service intervals. Avoiding long-term dry operation, reducing line friction in viscous products, and performing periodic visual inspections are basic good practices. Thanks to the modular structure of Mono pumps, disassembly, replacement of part...

In which sectors and applications is it typically used, what are the best practices during installation?

In wastewater treatment plants, sludge feeding and polymer transfer, acid-caustic-rheology additives in chemistry, honey, molasses, fruit pulp, cream, and spreads in food are the main areas of use. For installation, a short and wide diameter suction line, suitable filter/screen, overflow-vacuum protection, pressure switch, and bypass safeties are recommended. Tri-clamp connection and CIP return circuit in hygienic lines, chassis-panel integration for mobile needs provide efficiency and ease o...

Mono Pumps | Ekin Industrial

Name: Mono Pumps
Brand: Ekin Industrial
Availability: InStock

Fluid Transfer Products / Mono Pumps

Mono Pumps

Mono Pumps are pumps that provide a smooth, linear and measurable flow. These pumps operate silently and without vibration. Their most important feature is that they maintain continuity and do not create turbulence. As a result, mono pumps do not change the viscosity of the fluid inside.

Mono pumps are suitable for the transfer of low and high viscosity fluids with their stabilization-oriented working principles, as well as for the transfer of abrasive, sticky, crushing and foaming-sensitive fluids. It never breaks down the fibers of the fluid it contains and does not cause any change in the product structure.

Mono Pumps generally protect the quality of products and systems by preventing foaming or excessive watering of solid or semi-solid fluids. With these advantageous features, Mono Pumps provide smooth fluid transfer in many sectors, even under the most difficult application conditions.

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Usage Areas

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Features of Mono Pumps
Mono Pumps provide smooth fluid transfer in many sectors, even under the most difficult application conditions. The features that cause mono pumps to be preferred can be listed as follows.

Features of Mono Pumps

Different capacity options (max: 300 m³/h)
Ability to work at high pressures (max: 72 bar)
Wide rotation ranges at high and constant temperatures (-30°C - +300°C)
Low and Suitability for the transfer of high viscosity fluids
Transfer of sticky, abrasive, crushing and foaming-sensitive fluids
Providing smooth and linear, fluctuating, measurable flow
Vibration-free and quiet operation
Continuous flow with self-vacuum (vacuum from 8.5 m)
Cast iron, metal made of SS 316 and other special alloys, NBR or Viton elastomer material options
Resistance to all kinds of wear and corrosion
Compliance with PLC / SCADA systems
Compliance with CIP / SIP studies

Mono Pump Application Areas

With its stabilization-oriented working principles, it is suitable for the transfer of low and high viscosity fluids, as well as for the transfer of abrasive, sticky, crushing and foaming-sensitive fluids. It never breaks down the fibers of the fluid it contains and does not cause any change in the product structure. Mono Pumps generally protect the quality of products and systems by preventing foaming or excessive watering of solid or semi-solid fluids.

With these features, they are used in many sectors, especially the following ones.

Purification

Polyelectrolyte, lime, etc. in water and wastewater treatment. transmission of chemical solutions and all kinds of treatment sludge, belt filter press and filter press sludge feeding.

Chemical Industry

Phosphoric acid
Fuel Oil
Shampoo
Lime
Iron (3) chloride
Chemicals such as caustic and alum promotion

Food Industry

Dairy products
Animal feed production
Honey, canned food, fruit pulp processing, jam, butter, hazelnut paste processes
Beverage, chocolate and syrup production
Transfer of viscous liquids under hygienic conditions in sugar, molasses production and meat puree processes. promotion

Other Sectors

Clay, sand etc. in mining. promotion of water containing solids
Liquidation of bilge waste in maritime
applications with viscous liquids in the pharmaceutical, paper and ceramic industries

Nova Rotors Flanged Industrial Series
Nova Rotors Flanged Industrial Series is the basis of the Diamond series. It is an ideal product series for the most demanding applications with its robust stainless steel cast cases and large control ports. Diamond DN and JN series are the best solution for pumping a wide range of industrial liquids. These models; It is synonymous with robustness, reliability, performance and application flexibility. They can be used with UNI, DIN and ANSI flange and GAS BSP threaded connections.

The drive system is connected directly to the pump via a flange. This solution is extremely economical and compact, significantly reducing installation costs and simplifying maintenance. The forces generated by the hydraulic part are supported by the drive system itself.

The drive unit is connected to the free bare shaft by a flexible coupling. This solution is the best solution in terms of performance and durability. All forces generated by the pump are absorbed by the bearings. The bearing unit is modular and, if desired, can be mounted on another similar model of the DN series in the future.

Nova Rotors Hygiene Series
Nova Rotors hygiene series, which is a state-of-the-art product; Perfect for food, pharmaceutical, chemical and cosmetic industries. These pumps, which are registered to comply with EHEDG and 3A standards, provide maximum disinfection with their completely hygienic design. These pumps have the highest rating for Cleaning-in-Place and Sterilization-in-Place procedures. The geometry of the pumps is specifically designed to avoid complete discharge and dead zones. Each component is produced and sterilized with optimum attention to finishing details.

If requested, the block construction and base, as well as the parts in contact with the product, can be manufactured from stainless steel. (Standard in AISI 304)

Available hardware includes DIN 11851, DIN 11864, ISO 2852 clamp, ASME-3A clamp, DIN 32676, RJT, SMS 1145 and Garolla and Macon fittings for the wine industry.

All pump types, block construction (DXO SERIES and DXC SERIES) or bearing unit and free bare shaft (JXO SERIES, JXC SERIES).

DXO Series
DXO series is an open joint hygienic pump. The design of its body and rotating parts is completely free of stagnation points and dead zones. Thus, it fully meets the needs of sanitary applications. The pin type connection is appropriately sized to ensure a long life. Since the lubrication of the pin is provided by the fluid itself, it is suitable for non-corrosive fluids. Performance increases significantly when pumping lubricants.

DXC Series
The DXC series is a closed needle (standard to DN series) hygienic pump and is ideal for corrosive sanitary applications. In all other respects it has all the sanitary features of the DXO series. The lubrication of the pin is independent of the product pumped, so it is also suitable for corrosive fluids.

Food

Hygiene, safety, and process efficiency are top priorities in the food industry. Our hygienically designed, easy-to-clean, and stainless-steel-compatible solutions are ideal for applications ranging from dairy and beverage processing to juice, beer production, and food handling lines.

Automotive

In the automotive sector, temperature regulation and fluid control are critical in production lines, testing systems, and paint applications. Our compact and high-performance solutions help ensure process continuity, energy efficiency, and system reliability.

Maritime

Marine applications require durable, low-maintenance systems that can withstand harsh environmental conditions. Our corrosion-resistant solutions support efficient cooling, heating, and fluid management in various shipboard systems, even under demanding operating environments.

Heating, Ventilation, and Air Conditioning

Energy efficiency and system longevity are essential in comfort heating and hot water systems. Our engineered solutions support heating, cooling, ventilation, and domestic hot water applications, delivering optimal performance and sustainable energy use in building technologies.

Petrochemicals and Pharmaceuticals

These industries demand equipment capable of operating under high temperatures and pressures, and resistant to corrosive or aggressive gases and liquids. Our robust and chemically compatible system solutions ensure safe, continuous, and efficient operation in sensitive process environments.

Metal Industry

Metal processing involves exposure to extreme temperatures and pressures, requiring highly durable and reliable equipment. Our industrial-grade solutions provide stable performance and increased efficiency across production lines such as rolling, melting, and cooling systems.

Energy

In power generation, cogeneration, and heat recovery systems, energy efficiency and system durability are essential. Our high-efficiency solutions contribute to sustainable energy production and help reduce operational costs by enhancing thermal performance and system resilience.

Textile

Processes such as printing, dyeing, finishing, and drying require precise temperature control and energy management. Our specialized thermal solutions support textile operations by optimizing energy usage and improving overall process reliability and product quality.